The process of taking safety precautions in tablet press machine operation has its own way and the right procedures according to both best practices in the industry, supported by operational data. A number that you may pass off...but 30% of all manufacturing accidents stem from poor machine handling! This is why it is so crucial to know and adapt safety protocols in order to control these situations.
Operators shall at all times wear safety equipment (PPE). Safety googles, gloves and ear muffs. According to the Occupational Safety and Health Administration (OSHA), PPE can cut injury rates by up to half.
The machine should be inspect thoroughly before running it. Checking for signs of wear and any parts that may have become loose will help prevent issues from happening. For example, pharmaceutical company Pfizer saw machine downtime drop by 20% thanks to planned checks.
Training is paramount. The operation of the machine and safety features should be trained to all operators An effective training program can improve operational efficiency by up to 15% ( International Society for Pharmaceutical Engineering [ISPE]). This should include how to disconnect the lift from its power supply, a procedure that could safe your life in any unexpected malfunction.
It is also important to keep a freshly working area around the tablet press machine. Dust and dirt can get in the way of your machine functions thereby causing a hazard. According to a National Institute for Occupational Safety and Health (NIOSH) study, clean workspaces lead to 25% fewer workplace accidents.
Maintenance Schedules - Following the manufacturer maintenance schedules are a must. It keeps the machine alive longer and most importantly it makes sure that they operate safely. An example of this is Johnson & 2000 Johnson which saw over a 10% increase in tablet press machine efficiency by following the maintenance procedure closely.
It is important to monitor the machine during operation. Meanwhile, operators are reminded to keep the ears as well turned on for any unusual noises or vibrations that indicate problems with its components. All anomalous activities must be shut down and inspected immediately. The American Society of Mechanical Engineers (ASME) noted that more than 80% of mechanical failures can be avoided if problems are discovered early on.
Ths is essatneial for the different materials used Different tablet formulations require different parameters for each Tablet Press Machine. This may lead to machine breakdown or even poor quality of tablet. According to an industry survey, setting machines in accordance with their manufacturer's specs could decrease error rates by 35 per cent.
Lastly, use a safety checklist to ensure the same set of basic precautionary steps are always followed. This checklist should be constantly reviewed and revised to include any new safety guidelines or operational procedure.
The responsible use of the Tablet press machine and particularly for ensuring safety, you can read more about how to take care.